Sculptor 1X
Comprehensive Guide on Castable Resin for 3D Printers
Have you ever wondered what the life of a jewelry marketer would be like without castable resin for 3D printers?
It would be miserable, right?
Castable resins for 3D printers got introduced in the industry a decade ago and made the work of jewelry marketers easier.
Before its introduction, drafting one final design took a lot of time and effort to complete, along with multiple design alterations or modifications.
Over the past decade, the jewelry industry has undergone drastic changes; amongst them, the 3D printing services and castable 3D printing for jewelry has got immense popularity as it creates highly detailed and intricate designs that were difficult to produce.
The process of castable resin involves burning out clearly without any residue, making it a popular choice for industries such as jewelry, dental, engineering, and many more.
However, due to its ability to produce small and intricate designs and high maintenance, the castable wax resin is highly priced compared to other materials required for 3D printing services.
Let's explore what castable resins are and castable resins for 3D printers' crucial role in your business that will help you achieve your goal.
What is castable resin?
Castable resins or Castable wax resins are a type of 3D printing material that is designed to be melted and cast into a mold to create a final product.
It’s a process that involves using liquid resins, such as acrylics, polyesters, and other resins, as molding material that enables us to create intricate designs such as jewelry, toys, aircraft, buildings, etc.
It’s commonly used by jewelry marketers and other industries who use this technology to produce the best customization designs for customers.
Castable resin for 3D printers are best suitable for producing bulk quantities of the design according to consumer demand. In such circumntances, it becomes relatively easier for consumers to get the design customized according to their requirement.
Why use castable resin?
Castable resins are commonly used in many industries as part of their manufacturing process to produce models before producing the final design. The benefits of using castable resin include the following:
1. To edit the design part according to the requirements
2. To paint or cast in any desired colour.
3. To produce perfect intricate designs
If you’re thinking of purchasing the best castable resin for a 3D printer, then you should definitely go for Sculptoris Innovation, they have a wide variety of 3D printing wax machines that produces the best castable wax resin best suited for your business.
Before purchasing a wax resin 3D printer, it's important to consider its properties to ensure it meets your needs. Let's explore them:
a) Wax percentage -
Castable resins contain a certain amount of wax. If the wax is higher, it will be easier to reshape the final draft. On the other hand, if the wax is lower, it creates detailed castings more successfully.
b) Compatibility -
It's important to note that every castable resin is not compatible with a 3D printer. You need to check the castable resin's compatibility that perfectly matches your printer.
c) Post-processing -
Different castable resins have different chemical makeups and require special post-processing procedures. These procedures vary in convenience, so you should be careful before choosing the castable resin that suits your needs.
How to use castable resins
a) Design for casting
When designing a model from casting wax resin, several factors must be taken into consideration, such as:
The model blueprint should be designed in such a way that it is easy to mold and cast with castable resin for 3D printers. Secondly, choosing materials must be chosen based on the requirements of the final product, and the material must be compatible with the casting process used. Finally, the post-processing procedure, such as machining or surface finishing, must also be taken into consideration.
b) Procedure to print
For castable resin final design, preparing a pre-form and setting the job for a 3D wax printing machine is essential. You can proceed with it by:
1) Select a resin and determine the level of thickness.
2) Use Orien to preserve the fine details
3) Use a support tool to create support manually or auto-generated
4) Send the file to the printer
The Resin for 3D printers are popular among jewelry marketers because of its capability to capture the finest details with the precision of a castable printer.
c) Post-curing requirements
Before you begin your final process, don’t forget to check the type of castable wax resin that is being used because the method to be adopted depends on the type of resin used. Below are a few methods to complete the post-curing requirements:
1) UV post-curing - For all those jewelry marketers using DLP or SLA printers, it's suitable for them to get UV post-curing resin. The process involves exposing the printed object to high-intensity UV light for a specific period.
2) Heat post-curing - The heat post-curing method is best for marketers using FDM or any other type of printer. The process involves placing the printed object in an oven or heat for a specific period of time.
3) Chemical post-curing involves keeping the printed object inside the chemical solution. The type of resin being used decides the chemical used and the time required.
Types of 3D printers for castable resins
1. Sculptor 1X
Sculptor 1X, one of the best 3D printers, is known for its premium quality, high reliability, and affordability. With a speed of 1500 layers per hour, it's an excellent choice for every other marketer who wants to use castable resin to produce intricate designs and capture precise details.
The castable resin for 3D printers offers consistent intensity across all platforms and is user-friendly, making it convenient for jewelry marketers who want to eliminate the painstaking engraving process.
Machine warranty - 3 years
Input file - STL & STC
Speed - 1500 layers per hour
2. SI Echo max
The SI Echo Max is a profitable and productive Sculptoris Innovation 3D printer family member. Its castable resins produce models with excellent surface finish, making it easier to work smarter with the casted models.
With premium features installed, it offers cutting edge and helps marketers work smarter. It's the most advanced 3D printer for jewelry, with upgraded quality that helps with extremely compact designs and ultra-high resolution in the final design.
Machine warranty - 3 years
Input file - STL & STC
Speed - 1200 layers per hour
3. SI Ultra 2000
The SI Ultra 2000 offers a lifespan of up to 3000 hours and faster speed, making it ideal for completing large quantity orders with precision and detailing without compromising quality. Its compact design ensures that your investment is worth it, as it's an upgraded version compared to other 3D machinery. The best castable wax resin used in this printer helps in achieving high-quality results.
Machine warranty - 3 years
Input file - STL & STC
Speed - 1500 layers per hour
4. SI Savvy
The SI Savy is a highly reliable 3D printer with a lifespan of more than 300 hours and consistent output productivity, making it a popular choice for jewelry marketers. Its unbeatable performance makes it ideal for use with the best castable wax resin, as it comes with accurate precision in casting complex models and delivers consistency in high productivity.
Its compatible features, such as lower maintenance, ensure that jewelry makers can focus on their work without worrying about maintenance issues.
Machine warranty - 3 years
Input file - STL & STC
Speed - 1500 layers per hour
Key Takeaways
Castable resin has revolutionized the jewelry industry by offering a range of benefits. Firstly, installing a wax resin 3D printer at your premises helps you produce high-quality and intricate designs quickly.
Secondly, surface finishing is essential in the jewelry industry, and with the help of castable resin for printers, you can achieve a smooth surface finish, ensuring that the end product meets the highest quality standards.
Thirdly, castable resins have a greater capacity to produce in bulk than traditional manufacturing methods like CNC machining, which has the capacity for low-volume production. Because of this, the castable wax resin is a more cost-effective option for jewelry manufacturers, allowing them to produce more products at a lower cost.
Lastly, the castable wax resin also has environmental benefits, as it produces less waste than traditional manufacturing methods and uses less energy. Because of all this, it becomes a more sustainable option for jewelry manufacturers looking to reduce their environmental impact.
Overall, the use of castable wax resin in the jewelry industry has transformed how jewelry is designed and produced, offering a range of benefits that have made it an increasingly popular choice for manufacturers of all sizes.
